Professor , ITA , Brazil
Fábio Edson Mariani is a Brazilian engineer and researcher specializing in materials science and engineering. He holds a bachelor’s degree in Mechanical Engineering from the Instituto Federal de São Paulo (2022) and in Technology Mechanical Processes from FATEC (2011). Fábio completed his Master’s (2014) and Ph.D. (2019) in Material Science and Engineering at the University of São Paulo (USP), focusing on thermal and thermo-reactive treatments of cast iron and steel alloys. Currently, he is a postdoctoral researcher at the Institute of Aeronautical Technology (ITA), São José dos Campos, where he works on sustainable manufacturing and industrial innovation. Fábio’s research includes additive manufacturing, advanced coatings, tribology, and materials for high-performance applications. He has published over 30 articles in leading scientific journals and has contributed to several national and international research projects. His work aims to push the boundaries of material performance in industries like aerospace and automotive.
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Education 🎓
Fábio Edson Mariani’s academic journey is rooted in a deep passion for material science and mechanical engineering. He began his studies with a Bachelor’s in Technology Mechanical Processes (FATEC, 2011), followed by a Bachelor’s in Mechanical Engineering (Instituto Federal de São Paulo, 2022). His pursuit of advanced knowledge led him to the University of São Paulo (USP), where he earned a Master’s in Materials Science and Engineering in 2014. His thesis focused on thermal and thermo-chemical treatments of cast irons. Fábio then continued his academic path with a Ph.D. in the same field, awarded in 2019 by USP’s School of Engineering, São Carlos. His thesis on “Production of Carbide Layers through Thermo-reactive Treatments on Nodular and Vermicular Cast Irons” contributed to advances in material durability and performance. Fábio’s education has equipped him with both theoretical and practical expertise in materials science, particularly in advanced manufacturing techniques and sustainable engineering.
Experience 💼
Fábio Mariani’s professional experience spans across academia and research. His postdoctoral work at the Institute of Aeronautical Technology (ITA) since 2023 focuses on sustainable manufacturing, materials, and automation. At ITA, Fábio has been involved in advanced projects related to the automotive sector’s neoindustrialization, working closely with automakers, startups, and material suppliers. Previously, Fábio was a postdoctoral researcher at USP’s School of Engineering (2019-2022), where he worked on additive manufacturing processes and advanced metallic coatings for corrosion resistance and wear performance. As a professor at various Brazilian universities, including the Federal Institute of São Paulo (IFSP), Fábio taught courses on material science and engineering while mentoring students in research. His role as a professor has allowed him to bridge academic learning with practical industry applications. Additionally, he has extensive experience in managing research projects involving cutting-edge technologies, focusing on sustainable practices and innovation in materials processing.
Awards and Awards 🏆
Fábio Edson Mariani’s research and contributions have earned him recognition in both academic and industrial circles. His work on advanced materials processing and additive manufacturing has received accolades from numerous scientific organizations. He has been awarded competitive research fellowships, including from the São Paulo Research Foundation (FAPESP) and the UFMG Foundation (Fundep), to support his postdoctoral work. His contributions to sustainable manufacturing and material performance in industries like aerospace and automotive have been acknowledged through various national and international collaborations. Fábio has received awards for his papers published in top-tier journals in material science, including those focusing on laser cladding, tribology, and corrosion resistance. As a researcher, he is frequently invited to present at international conferences, further establishing his reputation in the field. Additionally, his leadership in collaborative projects with automakers and industry partners continues to shape his status as a key contributor to Brazil’s manufacturing innovation landscape.
Research Focus
Fábio Edson Mariani’s research focuses on sustainable manufacturing, advanced material coatings, and additive manufacturing. He explores innovative processes, such as Directed Energy Deposition (DED) and Laser Powder Bed Fusion (LP-DED), to improve the performance of metallic materials used in demanding environments. Fábio investigates the application of these techniques for both new material production and the remanufacturing of damaged components, contributing to circular economy models. His work is particularly centered around improving wear resistance, corrosion resistance, and thermal performance in metals, including high-performance alloys like Inconel, titanium, and steel. Fábio’s research also extends to material characterization, where he utilizes techniques such as microstructural analysis and mechanical testing to assess material properties. His ongoing work aims to bridge the gap between industrial applications and academic research by developing practical, scalable solutions to enhance material longevity and reduce environmental impacts, especially in the aerospace and automotive sectors.
Publications 📚
Title: A study of different deposition strategies in direct energy deposition (DED) processes
Citations: 116
Title: Wear and corrosion resistance of Nb-V carbide layers produced in vermicular cast iron using TRD treatments
Citations: 32
Title: Wear resistance of niobium carbide layers produced on gray cast iron by thermoreactive treatments
Citations: 26
Title: Effects of laser polishing on surface characteristics and wettability of directed energy-deposited 316L stainless steel
Citations: 23
Title: An initial investigation of tungsten inert gas (TIG) torch as heat source for additive manufacturing (AM) process
Citations: 20
Title: Boro-austempering treatment of high-strength bainitic steels
Citations: 19
Title: Characterization of niobium carbide layers produced in ductile cast iron using thermo-reactive treatments
Citations: 19
Title: Study of the surface roughness of a remanufactured bimetallic AISI 1045 and 316L SS part obtained by hybrid manufacturing (DED/HSM)
Citations: 18
Title: Effects of cooling rate and microstructure scale on wear resistance of unidirectionally solidified Al-3.2 wt.% Bi-(1; 3) wt.% Pb alloys
Citations: 16
Title: Improvement of the tribological characteristics of AISI 8620, 8640 and 52100 steels through thermo-reactive treatments
Citations: 16
Conclusion
Fábio Edson Mariani’s remarkable contributions to materials science and his groundbreaking work in sustainable manufacturing processes make him a strong candidate for “Excellence in Research.” His innovative research in advanced material coatings, wear resistance, and additive manufacturing aligns perfectly with the evolving needs of modern industries. His ability to conduct high-impact, collaborative research and mentor students further enhances his qualifications. For these reasons, Fábio’s profile epitomizes the qualities that “Excellence in Research” seeks to recognize and celebrate. His work not only drives technological advancements but also promotes sustainability and innovation, positioning him as a key figure in shaping the future of materials science.